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Manufacturing explained: direct metal laser sintering (DMLS) | Protolabs Network

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What is direct metal laser sintering (DMLS)? Direct metal laser sintering (abbreviated to DMLS) is an additive manufacturing technology that can be used to prototype one-off parts or manufacture low volume production runs directly from CAD data. Fusing together fine layers of powder, DMLS has the ability to produce very strong and accurate parts (± 0.05 mm/0.002 in.), from simple to complex geometries. This makes it a great alternative to machining parts. Benefits and limitations of DMLS DMLS excels in producing complex geometries with a high strength to weight ratio. As no tooling or molds are needed, startup costs are low. However, compared to other additive manufacturing technologies, DMLS manufactured parts are generally more time consuming and expensive to machine. This is mainly due to the energy intensive processes and support needed to produce a DMLS part. The undercuts must be tied into the build platform, therefore only a few parts can be formed at the same ti...

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